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AUTOBASE-Train Washing System Introduction
Automatic Train Washing System adopts to clean the dust,oil stain and other besmirch of the train. By using the water, cleaning agent and the brush to wash two lateral of the railroad train, include the car door with the pane. The Automatic Train Washing System is constituted by washing system, electricity control system, water supply system, compressed air supply systems. It adopts the train self-draught. The train passes the warehouse to wash and brush with the speed of 2-4 km/ h. Automatically proceeds railroad train two lateral washing. Wash the bodywork surface to have no the dust, mud with the other attachment. Wash the empress's water to pass by to handle to behind circularly use. Have the auto or manual control function and can choose if use a cleaning agent.
1) This Train Washing System can auto wash the lateral extern surface.
2) This Train washing System can auto wash the corners of the roof of train.
3) This Train Washing System provides to automatically clean the train; meanwhile, manual cleaning is also possible when it need test and having any especial circs.
4) Each working section can work manually and move from point to point.
5) This system provides to display the washing state of each working section, any
failures and relevant parameter.
6) This system has the perfect system protecting function. It also provides to give alarm both automatically and manually in the event of a failure.
7) This system can reuse the circulating water.
8) This machine provides the record function: the train’s number, washing times, if using the detergent or not.
9) This machine provides two alternative ways of washing: detergent solution washing and fresh water washing.
Main Equipment Character:
1). Main Frame Structure:
The whole frame structure adopts deep-galvanized steel, and high precision jointing to extend the lifetime of whole system.
2). Train Diagnosis System:
This Train Diagnosis System mainly diagnosis the train entrance and the send the signal to PLC to control the whole train washing plant automatically. Far infrared scanning system provide accurate computer signal for PLC. It has IP56 class of waterproof.
3). High Pressure Pre-washing System:
This system adopts stainless steel standing Multistage Centrifugal Pumps, keeping high clean affection for train. Water supply system composes of rinsing and recycling water system, including water pump, pipeline, valve, water tank and location water of control etc. The structure of water tank used advanced whole closed round mold. Water pump choices imported centrifugal pump, pipeline and bullock are made up of stainless steel.
4). Detergent Spraying System:
This system is consisted of nozzle, stainless steel pipe, pump, and container and so on.
This system adopts Siphon technology, and can adjust spraying detergent according to requirements with stability work, homogeneous spraying, easily maintenance and so on advantages.
5). Vertical Brush System:
①.This system construct height is 4.2 meters (Note: it can redesign according to the train of the client, but the client need supply the exact dimension of the train). Vertical brushes are controlled by Pneumatic Control System and Driving Motor power is 1.5 kw and can get IP 55 protection grade. The decelerator adopts aluminum materials and its differential speed as 1:16. Driving Flange adopts High Carbon Steel materials and proceeds antirust treatment and surface spray coating treatment and the lifetime is about 40 years. The whole system can install in air outside without effecting this system lifetime and the noise is not over 20 db.
②.Brushes adopts German-made PE material; the five-star-shaped design of the structure can achieve the best cleaning results, also high water capacity about 35% with advantages of small noise, frication and so on. Head face of brushes adopts side-split design and it show more soft for train side, increase the clean effect in the washing process. Color can be collocated according to customers’ requirements.
③.Washing Pressure: the washing pressure of AUTOBASE Washing System can adjust according to difference vehicle and its washing pressure adjustment scope can get 1.8-3.5 KGF, meeting all vehicle washing.
④.Washing Tube adopts High Carbon Steel materials and process antirust treatment and surface spray coating treatment and the lifetime is about 40 years. Brushes length can get 45 cm when expanding. Bushes fixed on the Rubber Bottom and per piece of brush fixed on rubber bottom with Brush Tube can get 18 cm height and diameter can get 12-14 cm.
⑤.Vertical Brush Supporting structure adopts High Carbon Steel materials and process antirust treatment and surface spray coating treatment and the lifetime is about 40 years. Swing Bearing and supporting arms adopts free maintenance design and lifetime about 35 years.
⑥. Per sets of brush systems are equipment with independent Water Spraying System.
6). Horizontal Brush System:
①. Horizontal brush Driving motor power is 1.5 kw, Decelerator differential speed as 1:16, noise is about 20 db, reaction time is about 0.1 sec.
②. Pressure between Horizontal Brush and Train Body are controlled by Pressure Sensor, keeping pressure even and without hurting train paint. Lifting Structure adopts revolving shaft design and increase equipment sensitivity and accuracy.
③．This structure adopts double column type design and move back and forth with moving distance about 5-8 meters. This system can wash back and head of train with independent controlling, keeping equipment safety and stability.
④．The design of Horizontal Brush can design according to the shape of Driving parts in order to meet the requirements for difference trains.
⑤．Brushes adopts German-made PE material; the five-star-shaped design of the structure can achieve the best cleaning results, also high water capacity about 35% with advantages of small noise, frication and so on. Head face of brushes adopts side-split design and it show more soft for train side, increase the clean effect in the washing process. Color can be collocated according to customers’ requirements.
⑥．Horizontal Brush Supporting structure adopts High Carbon Steel materials and process antirust treatment and surface spray coating treatment and the lifetime is about 40 years. Swing Bearing and supporting arms adopts free maintenance design and lifetime about 35 years.
7). Wax Spraying System:
This system mainly spray gloss wax for train before air drying system to increase the gloss and air drying effect. This system is the same to Detergent Spraying System with advantages, such as adjustable spraying, homogeneous spraying, easily maintenance and so on
8). Air Drying System:
It adopts independent work principle and adopts four sets of Fan Motor (Motor Power: 5.5 Kw, Flow Rate: 750-1300 m3/ min, Noise: less than 60db, Protection Grade: IP55). The whole Air Drying System process antirust treatment and surface spray coating treatment extending the using lifetime. It dries the train body and dry affection can get above 85%.
9). Computer Control System:
Autobase electric control system adopts programmable controller of Germany Sienmens and Low-pressure protection device of French Schneide. The system is precisely made. Besides, it is famous for the simple, practical and convenient, best reasonable arrangement, lower maintenance rate and advantages etc. which is highly appraised in the global field.
10). Infrared Electric Eye:
Far infrared scanning system provide accurate computer signal for PLC. It has a IP56 class of waterproof.
This console is equipment with France Schneider mechanical control systems, whose security and stabilizations of work provides the powerful safety control. This system has advantages such as simple operation, clear and easily maintenance and so on.
12). Pneumatic Control System:
Pneumatic control system is composed by pressure gauge, air pressure valve, pressure adjusting valve and oil and water separator, cylinder, etc. it mainly control vertical brush and roof brush.
13).AUTOBASE -Sewage Water Recovery Equipment:
①．This product uses the most advanced biologic film separation technology in the world. It is unnecessary to add other chemical treatment substances during sewage disposal. This system uses complete physical separation technology and has the advantages such as long service life, no any wastage, and clear treating water quality, etc.
②.Physical filtering system with novelty meaning provides economic water treatment effect without using any chemical additive.
③. Motor power: 5.5 kw Flow Rate: 7.5-12 m3/h Noise: less than 15 db
AUTOBASE-Train Washing System Technical Parameter
Model: T8 Outer electric supply (3 Ph): 380V+10% 50HZ
Washing Way: Driving-in Control Voltage (single Phase) 210V +10% 50HZ
Dimension: L 3500 x W 600 (cm) Total Power: 75 Kw
Land Area: L 4000 x W 600 (cm) Current ＞24A
Washing Capacity: 30 trains/ day Noise Less than 70 decibel
Train Washing Speed: 3-5 km/h Work Humidity: Less then 50%
Weight: 30 T Work Temperature: 0-40 degree
Packing: 4*40 feet Work Circumstance Out Air
Water Supply: Water Pressure: 0.1 Mpa
Flow Rate: 60ms/h
Waxes water contrast gradient 1:150(Water dilution) 20Kg/barrel/2600 cars
Water consumption Pre – washing Water 150 l/min
Detergent Water 75 l/min
Brushing Water 200L/ min
Rinsing Water 200 l/min
Platform Dimensions Materials concrete
Length: 4000 cm
Width: 100 cm
Height: 60-80 CM
Underground Depth: 100 cm
Loading Capacity: more than 1.5 tons